Curing Ovens

Automatic Curing Oven With Conveyor

Automatic Type Curing Oven with Conveyor can be U-Turn Type or Tunnel Type in accordance with the customer demands based on the layout of the plant as well as their workflow.

Thermo block (heating unit) is designed as a separate section attached to one side of the oven. The energy requirement is minimized thanks to the modulating type of burner we use in thermo block unit.

The inner part of heating unit is made of high-quality stainless steel and provides longterm operation without any problem.

The air canals are located on the base of oven. As all the jeans are conveyed through the oven and be passing from each point of oven, there is no shade difference between the jeans of one batch. The temperature measurement taken from different points –mostly from 7 different points- of the oven are indicated on the control panel in digital form so that the temperature of each point is controlled and seen by the operator easily.

The burner operation is cut in and out by the control panel according to the average values of measured temperatures within the oven.

The conveyor used in our ovens is specially designed Cardan Shaft model conveyors. The trolleys on monorail is freely moving and running while the gap between the jeans hung is 400 mm.

The engine of the gear drive system is low revolution DC and reduction gear type. The conveyor speed can be changed by the frequency adjustment device. The speed adjustment can be done between 0.5 m/min – 3 m/min thus the curing time can be adjusted according to the process requirements.

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Box Type Curing Oven with Trolley

Box Type Ovens with Trolley consist of demounted sandwich type panels.

The insulation material used between the panels is 60 kg/m3 rock wool and glass wool.

The heating unit is assigned according to the type of the oven and mounted at the backside of the oven.

The heating unit is made of stainless steel as the heating system is provided by Natural Gas, Diesel or LPG.

As the burning chamber is separated and insulated inside the oven, there is no flame, fire, soot, black, pollution, dust coming up to the jeans so there is no mark, shade or smell etc. on the jeans. There are special air ducts and blowing vents inside the oven in order to assure homogeneous distribution of hot air through the oven.

The oven can be easily installed and used on a plain ground. The rail system on the floor of the oven allows an easy entrance and movement for the trolleys.

The oven reaches to set temperature (~160˚C) at start-up within 25-30 minutes. The maximum temperature difference between all the points inside the oven is 3˚C. As reaching the set temperature, the automatic temperature limiter is activated so that the set temperature remains constant. Thus, the most suitable working circumstances are obtained.

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Semi Profesional Curing Oven with Conveyor

Semi Professionel Curing Oven with Conveyor allows easy usability, high production capacity and low operational costs.

Thermo-block (Heating Unit) was mounted to the back of the oven. There is burner system in the heating unit, which turns the fuel into flame and exchanger system is made from stainless stell, turns the flame into heat and also fan system dispaches the heating air through the oven. The surface of the panels inside the oven is made from 1 mm Galvanize Sheet Metal, and the surface of the panels outside the oven is made from 1 mm Painted DKP Sheet Metal. There is a insulation material between the panels consists of the mixture of rock wool and glass wool to prevent the loss of the heat.

The air canals in the oven are specially produced from galvanized sheet and desined in order to disribute the heating air equally (homogenously) through the oven.

The conveyor system is the mechanizm called by Webb type ( I – Beam Type). The conveyor trolleys mounted on the chain are freely move on the NPI 80-100 profile. The carrying capacity of unit burden on the conveyor is 140 kg/m. There are 600 mm gaps between the each trolleys. 4 jeans easly can be hung in every 600 mm gap on the conveyor.

In this system, the electrical materials in the control box are Siemens or Telemechnique. Heat balance in the oven can be easly adjusted by taking the heating measurement from one point of the oven. According to the temperature in the oven, burner system cuts out and exhaust system cuts in automaticly. By this way the heating balance in the oven can be controlled and also prevented maxsimum energy consumptions.

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